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 replacing intake manifold

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95BRMW
phantom 309
Krzdimond
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Krzdimond
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Krzdimond


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PostSubject: replacing intake manifold   replacing intake manifold Icon_minitimeTue Sep 07, 2010 10:43 pm

Any tips or tricks I need to know? Ways to make it easier? The haynes is pretty straight forward, but there is no mention of the RTV in the front and rear seals. Can I install with fuel rail/ injectors installed, or is it better to bolt everything on after?
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phantom 309

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PostSubject: Re: replacing intake manifold   replacing intake manifold Icon_minitimeTue Sep 07, 2010 11:08 pm

what you doing?? whats wrong with yours??
You build a little berm out of silicone front and rear rails,. give it 20 mins 1/2 hr or so,. the install the intake,.
nick
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Krzdimond
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Krzdimond


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PostSubject: Re: replacing intake manifold   replacing intake manifold Icon_minitimeWed Sep 08, 2010 4:30 am

Nothing wrong with mine,just got another powdercoated and want to replace for looks.....


Thanks for the wait time, I would have just used RTV, then installed immediately.....
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95BRMW

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PostSubject: Re: replacing intake manifold   replacing intake manifold Icon_minitimeWed Sep 08, 2010 1:00 pm

Its pretty straight forward. I pulled the injector rail and set it off to the side so I didn't have to disconnect the fuel lines.
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sherlock9c1




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PostSubject: Re: replacing intake manifold   replacing intake manifold Icon_minitimeWed Sep 08, 2010 1:58 pm

You will have to pull the fuel rail and injectors because otherwise you can't reach the intake bolts. Make sure to clean the area real good before you remove anything so you don't send any dirt down into the engine. Also, spray some lubricant like Pb Blaster or WD40 on the injector o-rings to help them come out.
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Krzdimond
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Krzdimond


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PostSubject: Re: replacing intake manifold   replacing intake manifold Icon_minitimeWed Sep 08, 2010 2:59 pm

Haynes says to drain the coolant because of the water passages. I looked on the intake and there are NO water passages..... Do I still need to drain the coolant?
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sherlock9c1




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PostSubject: Re: replacing intake manifold   replacing intake manifold Icon_minitimeWed Sep 08, 2010 3:42 pm

I think you misread. You need to drain the Haynes manual.
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Krzdimond
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PostSubject: Re: replacing intake manifold   replacing intake manifold Icon_minitimeWed Sep 08, 2010 3:49 pm

It's been 20 or so years since I have taken an engine apart. Last one had a rotchester quadrajunk mounted to an Olds 350 Rocket circa 1971 Embarassed

I know that the Haynes is a "guideline" at best, just looking for tips to make it go easier. Cool
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200OZ
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PostSubject: Re: replacing intake manifold   replacing intake manifold Icon_minitimeWed Sep 08, 2010 4:16 pm

Hey man, it's Rochester, not rotchester. We have some pride in the fact AC Rochester designed and built that carb up here in Rochester, NY. Wink

The LT-1 is one of the easiet intakes to change, you won't have any problems.

Mike
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Krzdimond
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PostSubject: Re: replacing intake manifold   replacing intake manifold Icon_minitimeWed Sep 08, 2010 4:26 pm

I knew that Very Happy

No disrespect intended
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95BRMW

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PostSubject: Re: replacing intake manifold   replacing intake manifold Icon_minitimeWed Sep 08, 2010 8:59 pm

As said above, its a dry intake. I did it on my Caprice right before wagon fest and it was a very straight forward job. Remove the vac lines, injector rail (or disconnect fuel line, whichever you choose), remove TB, PCV hose, unbolt and remove. Placing rags in the valley helps a lot when you are scraping off any old gasket that remains. Apply a generous bead of copper RTV to the front and back rails and re-assemble.
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Krzdimond
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PostSubject: Re: replacing intake manifold   replacing intake manifold Icon_minitimeWed Sep 08, 2010 9:13 pm

Copper RTV instead of the black that came in the gasket kit?
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rjathon

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PostSubject: Re: replacing intake manifold   replacing intake manifold Icon_minitimeWed Aug 19, 2015 3:30 pm

Yikes my manifold is leaking and needs to be resealed. I've read the above plus the factory service manual. I have a few questions regarding the manual. It doesn't mention removing the engine coolant air bleed pipe and bolts but mentions putting it back on. Does it need to come off? It mentions using a back up wrench when torquing the engine coolant air bleed pipe and bolts. What does that mean?

It also mentions the generator bracket and bolts. Does it require removal?

While there one might as well replace leaking valve cover gaskets. Does doing any of this require draining the oil? Does any of it require draining the coolant?

How big of job is this for a fairly inexperienced guy? How long does it take? The shop wants over $700 to do it and they say that they have to drain the fluids.

Thanks,
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rjathon

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PostSubject: Re: replacing intake manifold   replacing intake manifold Icon_minitimeSun Aug 23, 2015 1:55 pm

Also, when resealing the intake manifold is there anything else that one should do while it is apart?

Thanks,
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phantom 309

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PostSubject: Re: replacing intake manifold   replacing intake manifold Icon_minitimeSun Aug 23, 2015 3:05 pm

rjathon wrote:
Yikes my manifold is leaking and needs to be resealed. I've read the above plus the factory service manual. I have a few questions regarding the manual. It doesn't mention removing the engine coolant air bleed pipe and bolts but mentions putting it back on. Does it need to come off? It mentions using a back up wrench when torquing the engine coolant air bleed pipe and bolts. What does that mean?

It also mentions the generator bracket and bolts. Does it require removal?

While there one might as well replace leaking valve cover gaskets. Does doing any of this require draining the oil?  Does any of it require draining the coolant?

How big of job is this for a fairly inexperienced guy?  How long does it take?  The shop wants over $700 to do it and they say that they have to drain the fluids.

Thanks,

Well here's the thing,.the steam pipe can be bent up out out the way gently,.rather than take the steam tubes off,.no need to drain coolant then,.you can lift all 8 injectors up with the fuel rail and use a coat hanger to hold it up out of the way,..
INmho 700 is exceptionally high ,.max 3 hrs to do this job,..

The intake port gaskets are reusable,..

valve cover gaskets don't leak much on LT1's,. IF they are leaking,. do them,.
IF they are just weeping a little, i personally leave them alone,. but i,m not too fussy about a little oil here and there,..
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MalibuSSwagon




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PostSubject: Re: replacing intake manifold   replacing intake manifold Icon_minitimeSun Aug 23, 2015 4:31 pm

I've been putting this job off for a while on the Olds...I always end up making a big mess with coolant..
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